Occupational Accident Analysis in CV. Purnama Workshop Using HAZOP (Hazard and Operability) Method

Abstract

CV. Purnama’s workshop is a welding workshop with appropriate technology. The workshop covers an area of 600 m2 , with a total of seven workers. The workshop manufactures a cracker-making machine, a cutting machine, a dough mixer, etc. A preliminary study on the manufacturing process of the workshop conducted in 2014 reported a work accident in which the workers’ feet were exposed to iron. Also, in 2019, workers fell into a boiler-machine pulley, which hit the head of one of the workers. Thus, this study aims to determine the risks and hazards involved in the work process at the Purnama workshop. This study used a qualitative research method and collected data through observation in each machine-building process and interviews with all workshop employees and workshop owners. The results of this study highlighted that the process of making a chopping machine had six hazards, while that of a dough mixer had five. The levels of hazards in the processes of making a chopping machine and a dough mixer were “high” at 58% and 56%, respectively. It is concluded that since a higher level of danger was found in each machine-building process in the workshop, risk control is necessary to avoid work accidents or occupational diseases. The workshop owners and workers are recommended to apply K3 in the workplace.


Keywords: HAZOP, risk assessment, work accidents

References
[1] Aditya, S. (2018). Risiko K3 menggunakan pendekatan JSA dan HIRARC guna meminimalisir potensi HAZARD (Studi Kasus: PT. Alam Lestari Unggul). Yogyakarta: Universitas Islam Indonesia.

[2] Ahn, J. (2016). Fuzzy-based HAZOP Study for Process Industry. Journal of Hazardous Materials., vol. 317, issue 1, pp. 303–1.

[3] Angel, A. S., Luna, A. C. A. and Lemes, E. M. B. (2018). Risk Analysis: A Generalized Hazop Methodology State-Of-The-Art, Applications, and Perspective in the Process Industry. Vigilância Sanitária em Debate, vol. 6, issue 2, pp. 106-21.

[4] Brian, H. (2014). Identifikasi Penilaian Aktivitas Pengelasan Pada Bengkel Umum Unit 1-4 Dengan Pendekatan Job Safety Analysis di PT. Power UBP Surabaya. Jurnal Teknik Industri Untirta, vol. 2, issue 2, pp. 59-65.

[5] Fu, L. Z., Wang, J. and Shi, M. (2018). Analysis of an Explosion Accident at Dangyang Power Plant in Hubei, China: Causes and Lessons Learned. Safety Science, vol. 102, issue 1, pp. 134–43.

[6] Handoko, L (2016). Implementasi Metode Hazop dalam Proses Identifikasi Bahaya dan Analisis Risiko pada High Pressure Heater [HPH] Di PT. PJB Unit Pembangkit 4 Gresik. Surabaya: Institut Teknologi Sepuluh Nopember.

[7] Haris H (2012). Metodologi Penelitian kualitatif untuk Ilmu Psikologi. Jakarta, Indonesia: Salemba Humanika.

[8] Inna, NB. (2015). Hubungan Antara Kepatuhan Penggunaan APD Dengan Kejadian Kecelakaan Kerja Pada Pekerja Bangunan PT. Adhi Karya Tbk Proyek Rumah Sakit Telogorejo Semarang. Semarang: Universitas Negeri Semarang.

[9] International Labor Organization. (2017). Meningkatkan Keselamatan dan Kesehatan Pekerja Muda. Jakarta: International Labor Organization.

[10] Irani, M (2019). Analisis Risiko Kecelakaan Kerja pada Stasiun Klarifikasi dengan Metode Analytic Hierarchy Process [AHP] PT Mopoli Raya. Jurnal Ergonomi dan K3, vol. 4, issue 2, pp. 33–8.

[11] Ishtiaque, S. (2019). Hazard and Operability Analysis [HAZOP] of a Plastic Manufacturing Plant at Karachi, Pakistan. Journal of Applied and Emerging Sciences, vol. 9, issue 1, pp. 1-7.

[12] Joandika, A. (2016). Rancang Bangun Alat Pembelajaran Transmisi Manual 4 Kecepatan. Palembang: Politeknik Negeri Sriwijaya.

[13] Ketenagakerjaan, B. P. J. S. (2019). Angka Kecelakaan Kerja Cenderung Meningkat. BPJS Ketenagakerjaan Bayar Santunan Rp1,2 Triliun. Jakarta: BPJS Ketenagakerjaan.

[14] Kotek, L (2012). HAZOP Study with Qualitative Risk Analysis for Prioritization of Corrective and Preventive Actions. Procedia Engineering, vol. 42, issue 4, pp. 808-15.

[15] Martiningsih, A (2015). Higiene Perusahaan dan Kesehatan Kerja. Malang: Aditya Media Publishing.

[16] Notoatmodjo, S (2012). Metodologi Penelitian Kesehatan. Jakarta: Rineka Cipta.

[17] Kemnaker, R.I. (2015). Peraturan Menteri Ketenagakerjaan Nomor 12 Tahun 2015 tentang Kesehatan dan Keselamatan Kerja Listrik di Tempat Kerja. Jakarta: Kementerian Ketenagakerjaan.

[18] Sugiyono, S. (2012). Metode Penelitian Kuantitatif Kualitatif dan R&D. Bandung: Alfabeta.

[19] Ramli, S. (2012). Manajemen Risiko dalam Perspektif K3 OHS Risk Management. Jakarta: PT. Dian Rakyat.

[20] Reksi, R (2016). Rancang Bangun Mesin Penekan Kaleng Alumunium 330 ml dengan Memanfaatkan Putaran Engkol Sepeda (Proses Pembuatan). Palembang: Politeknik Negeri Sriwijaya.

[21] Setiono, A. (2017). Analisis Kesehatan Dan Keselamatan Kerja Dengan Metode Hazard and Operability [HAZOP] di Bengkel Dan Laboratorium Teknik Instalasi Tenaga Listrik SMK N 2 Wonosari 2017. Yogyakarta: Universitas Negeri Yogyakarta.