An Implementation of Lean-ergonomic Approach to Reduce Ergonomic Parameter Waste in the Manufacture of Crackers

Abstract

"Subur crackers company" in Yogyakarta, Indonesia, is a manufacturer of crackers that operate conventionally. Various manual processes were employed to produce chips using several tools. The research objectives was to identify the ergonomic waste in the production process of crackers making. Ergo waste in the company was assessed based on working posture using Ovako Working Assessment System (OWAS) methods. The research indicated that the entire workstation have ergo waste. It was difficult to reduce ergo waste due to fixed design of most equipment and workplace environment. The process of cooking, kneading, molding dough, steaming and drying required more attentions on implementation of lean-ergonomic approach.

Keywords: Crackers, Lean-ergonomics, Ergo waste

References
Walder, Jon., J. Karlin and C. Kerk, Integrated Lean Thinking & Ergonomics : Utilizing Material Handling Assist Device Solutions for a Productive Workplace, South Dakota School of Mines, www.MHIA.org, 2007
Kerts, Josh., Lean Ergonomics – RAPID Improvements within Hands-on Engagement, www.timken.com, 2011. diakses tanggal 20 September 2015 pukul 05.35
Woolley, C.B. and Armstrong, T.J., Lean Production and Ergonomics : Friend or Foe ?, Univesity of Michigan Center for Ergonomics, http://wwwpersonal.umich.edu/tja/, 2012
Lee., Quarterman and W Nelson, Ergonomics in Lean Manufacturing, www.strategosinc.com, Kansas City, USA
Handayani, E.M., 2014, Implementasi Lean Manufacturing dengan Pendekatan Value Stream Mapping untuk Mereduksi Resiko Pemborosan di Industri Kerupuk Subur Yogyakarta, Skripsi FTP UGM Yogyakarta
Baasithu, A., 2015, Penentuan Tingkat Beban Kerja Fisik dan Waktu Istirahat Berasarkan Kriteria Fisiologis Pekerja di Industri Kerupuk Subur Yogyakarta, Skripsi FTP UGM Yogyakarta