Environmental and Technological Aspects of Converter Slag Utilization in Sintering and Blast-Furnace Production

Abstract

The paper presents calculation results for predictive conditions of blast furnace operation with the use of converter slag in the iron ore portion of the blast furnace burden. It shows that addition of converter slag in the sinter and blast-furnace burden without correction of the operating conditions is not reasonable as it significantly worsens parameters of blast furnace operation. Long-term operation of blast furnaces with addition of converter slag in the burden will be accompanied by gradual accumulation of phosphorus in metal and will lead to increasing problems regarding phosphorus removal at the converter production stage. The use of converter slag makes it possible to increase the consumption of non-fluxed pellets without changing the sinter basicity and improve parameters of blast-furnace smelting.  The problem of efficient and continuous use of converter slag in blast furnaces can be solved by the complex analysis of this problem: evaluation of economic feasibility of its use as a fluxing agent; feasibility study of this issue for the “blast-furnace production – converter production” complex; analysis of environmental problems during operation at the factory and in the region.


Keywords: blast-furnace process, converter slag, slag conditions, iron composition, smelting parameters, coke consumption

References
[1] S. Chand, B. Paul, and M. Kumar, “Sustainable Approaches for LD Slag Waste Management in Steel Industries: A Review,” Metallurgist, vol. 60, no. 1-2, pp. 116– 128, 2016.


[2] B. Das, S. Prakash, P. S. R. Reddy, and V. N. Misra, “An overview of utilization of slag and sludge from steel industries,” Resources, Conservation and Recycling, vol. 50, no. 1, pp. 40–57, 2007.


[3] Y. Sun, H. Wang, L. Liu, and X. Wang, “Solid wastes utilization in the iron and steel industry in China: towards sustainability,” Mineral Processing and Extractive Metallurgy, vol. 126, no. 1-2, pp. 41–46, 2017.


[4] N. M. Piatak, M. B. Parsons, and R. R. Seal, “Characteristics and environmental aspects of slag: A review,” Applied Geochemistry, vol. 57, pp. 236–266, 2015.


[5] S.-Y. Pan, R. Adhikari, Y.-H. Chen, P. Li, and P.-C. Chiang, “Integrated and innovative steel slag utilization for iron reclamation, green material production and CO2 fixation via accelerated carbonation,” Journal of Cleaner Production, vol. 137, pp. 617–631, 2016.


[6] I. G. Tovarovskij, V. V. Severnyuk, V. P. Lyalyuk, and A. K. Tarakanov, “Utilization of converter slags in blast furnace heat,” Stal’, no. 4, pp. 17–20, 2003.


[7] L. D. Nikitin, V. A. Dolinskii, S. A. Kudashkina, L. V. Portnov, and S. F. Bugaev, “Recycling metallurgical waste in blast-furnace smelting,” Steel in Translation, vol. 37, no. 10, pp. 898–899, 2007.


[8] Y. S. Karabasov, Y. S. Yusfin, I. F. Kurunov, and V. M. Chizhikova, “Environmental problems and utilizing technogenic raw materials in metallurgical production,” Metallurgist, vol. 48, no. 7-8, pp. 371–380, 2004.


[9] V. M. Fedotov, V. A. Dolinskii, and Y. M. Glushakov, “Reprocessing of steelmaking slags,” Steel in Translation, vol. 27, no. 4, pp. 12–16, 1997.


[10] N. A. Spirin, V. V. Lavrov, A. A. Burykin, V. Y. Rybolovlev, A. V. Krasnobaev, and I. E. Kosachenko, “Complex of model systems for supporting decisions made in managing blast-furnace smelting technology,” Metallurgist, vol. 54, no. 9-10, pp. 566–569, 2011.


[11] N. A. Spirin, V. V. Lavrov, V. Y. Rybolovlev, A. V. Krasnobaev, and A. V. Pavlov, “Use of Contemporary Information Technology for Analyzing the Blast Furnace Process,” Metallurgist, pp. 1–7, 2016.


[12] N. A. Spirin, L. Y. Gileva, and V. V. Lavrov, “Information modeling system for blast furnace control,” in Proceedings of the 19th International Scientific Conference on Metallurgy: Technologies, Innovation, Quality, Metallurgy 2015, Novokuznetsk, Russia, December 2015.